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VITA pallet stacker

Modular automation system for CNC machine tools

The VITA stacker is a flexible automation solution for piece and small-batch CNC production, designed with an emphasis on modularity, expandability and maximum use of the CNC machine.

The system was created as a combination of proven elements of the company v-tech s.r.o., especially in the areas of clamping systems, exchangeable pallets, robotic interfaces and manipulation automation. Thanks to this, it is based on practical experience from real production.

The VITA stacker connects robotic manipulation, exchangeable pallets and production control into one integrated system, which allows you to increase production capacity, reduce dependence on operators and gradually expand automation according to production needs.


Robotic pallet handling

The system includes an industrial robot moving along a linear path. The robot ensures loading, unloading and precise handling of exchangeable pallets between the bins, the input station and the CNC machine.

Key parameters:

  • handled pallet approx. 60–70 kg,
  • high repeatability of handling,
  • safe operation in a protected area,
  • optimization for working with exchangeable pallets.

Automation that grows with your production

The VITA stacker is not a single-purpose device, but a modular system consisting of unified modules. The configuration can be adapted to the type of CNC machine, the production space, the required magazine capacity and the degree of automation.

Points:

  • Side loading without restrictions on access to the machine,
  • Linear movement of the robot along the track,
  • Expandable magazine capacity,
  • Suitable for manual, automated and combined operation,
  • Uniform control of the entire workplace.
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  • Input / output module

    Type A – input/output station

    A station designed for preparing, loading and removing pallets with ergonomic operator access. It allows for comfortable handling of products and ensures smooth continuity between the operator and automated operation.

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  • Control module

    Type B - Control Tray

    The central module of the system combining the exchangeable pallet tray and the stacker operator interface. It contains an integrated control panel and serves as the main point of control and coordination of the operation.

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  • Storage module

    Type C - Standard Tray

    An expansion module designed to increase the capacity of exchangeable pallets. It allows easy scaling of the system according to the required production volume and supports longer unattended operation of the CNC machine.

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  • Protective fence

    Type D - Protective fence

    Safety fencing of the work area ensuring operator protection and safe operation of automation. The structure is prepared for the integration of safety elements according to the configuration of a specific workplace.

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VITA Control - Software for stacker control and production planning

VITA Control connects production preparation, automated handling and the CNC machine. It is not just an HMI, but a system control layer that helps the operator work clearly and safely.

The software enables:

  • production queue management,
  • pallet handling management,
  • pallet - order - NC program linkage,
  • overview of order and pallet order,
  • production planning outside the CNC machine,
  • reducing the risk of pallet or program mix-ups.
OpAppWpcList

The VITA stacker is ready to work with the CNC Sensor monitoring system from v-tech s.r.o.

This combination connects the automation of handling with real production data of the CNC machine.
The connection allows:

  • to monitor the use of the CNC machine in automated mode,
  • to evaluate the share of unattended production,
  • to analyze downtime related to production preparation and handling,
  • to obtain objective data on the benefits of automation.

The result is a transparent overview of the real efficiency of automated operation.

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Higher machine utilization and less dependence on operators

The use of the VITA stacker brings measurable economic benefits, especially where there is a need to increase CNC machine utilization, stabilize production and reduce direct operator demands.

Main benefits:

  • increased CNC machine utilization,
  • possibility of unattended operation,
  • reduced operator costs,
  • better utilization of production capacities,
  • postponement of investment in another CNC machine.
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Pallets designed for safe automated handling

The system uses interchangeable pallets that can be supplemented with different types of clamping elements depending on the order and the nature of the production. The pallets are designed to fit precisely into the containers and be safely manipulated by the robot.

Advantages:

  • physical and digital matching of the pallet,
  • reducing the risk of confusion,
  • possibility of adaptation according to the type of part,
  • suitable for single-piece and small-batch production.
  • PLT1-A- 82-170

    PLT1-A- 82-170

    exchange pallet with attachment for Robot point and vice VIS-E 82-170 on raised extension

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  • PLT1-A-82-214

    PLT1-A-82-214

    replaceable pallet with attachment for Robot point and vice VIS-E 82-214 on raised extension

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  • PLT1-A-125-214

    PLT1-A-125-214

    výměnná paleta s uchycením pro Robot point a svěrákem VIS-E 125-214 na vyvýšeném nástavci

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  • PLT1-A-125-340

    PLT1-A-125-340

    exchange pallet with attachment for Robot point and vice VIS-E 125-340 on raised extension

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  • PLT3-A-82-170

    PLT3-A-82-170

    exchange pallet with fixed 3-sided pyramid and 3 pcs of self-centering vise VIS-E 82-170 for multiple clamping

    21011-06
  • PLT4-A-82-170

    PLT4-A-82-170

    exchange pallet with fixed 4-sided pyramid and 4 pcs of self-centering vise VIS-E 82-170 for multiple clamping

    21011-06
  • PLT3-A-82-214

    PLT3-A-82-214

    exchange pallet with fixed 3-sided pyramid and 3 pcs of self-centering vise VIS-E 82-214 for multiple clamping

    21011-06
  • PLT3-A-125-214

    PLT3-A-125-214

    exchange pallet with fixed 3-sided pyramid and 3 pcs of self-centering vise VIS-E 125-214 for multiple clamping

    21011-06

Complete solution from one supplier

The VITA stacker is supplied by v-tech s.r.o. as a complete automation solution. The delivery includes technical design, installation, integration with the CNC machine, configuration of mechanics, robotic manipulation and VITA Control software.

The customer receives:

production automation,

  • unified system control,
  • a flexible tool for single-piece and small-batch production,
  • a solution ready for further development,
  • a single responsible supplier.
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