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CNC machine data export

Software Solution for Collecting Machine Data from CNC Machines

We know how to obtain relevant real-time data from CNC machines.
Thanks to our expertise in CNC controller communication, we offer a reliable software solution for automated collection and analysis of production data. The CNC Sensor application is designed for easy integration into production processes and higher-level systems such as ERP or MES.

What our solution brings you:

  • Accurate information about the current machine status – production, downtime, setup, alarms, shutdowns.

  • Daily automatic performance analysis – clear reports and graphs delivered by email or accessible online.

  • Connectivity to ERP/MES systems – data output in MTConnect, XML, or custom formats.

  • Support for various brands and control systems – Heidenhain, Fanuc, Sinumerik, Haas, Mazatrol, and more.

Intended Use

  • ERP and MES integration – data collection for planning, job tracking, and reporting.

  • OEE calculation (Overall Equipment Effectiveness) – in real time and historically.

  • Machine monitoring on the shop floor – real-time machine status on tablets, PCs, or large screens.

  • Production improvement insights – analysis of downtimes, operator efficiency, and time optimization.

Export machine parameters from a Haas machine

  1. Current spindle speed, actual position of machine axes, active tool in spindle
  2. Tool offsets and tool length data
  3. Override statuses – spindle and rapid feedrate overrides (e.g., 100%)
  4. Machine mode, NC program status, total stop button state, produced parts counter
  5. NC program number and program name
  6. Alarm and machine log outputs
  7. PLC and NC unit status bits
  8. Customizable data sets – tailored to specific customer requirements

CNC Sensor – Connection Pricing

CNC Control SystemEstimated Price (excl. VAT)
Heidenhain 426, 530i, 620/640618 €
Fanuc (all versions)618 €
Haas (via RS232 port, up to 2 machines)769 €
Sinumerik 840D Powerline1108 €
Sinumerik 840D sl568 €
Fagor 8055612 €
MazatrolUpon request

 

Other supported systems upon request: Mitsubishi, OPC UA, Modbus, MTConnect, or basic binary machine signals.

Would you like to see a live demo or discuss connection options for your machines?
Contact us – we’ll be happy to prepare a custom solution or provide test access.

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