More efficient CNC production: how did integrated clamping reduce production time by 21%?

For every order, we strive not only for precision but also for efficiency. The story of one "bracket" part made of ČSN 11523 steel is an example of how a thoughtful approach to technology can save time, money, and labor. The original calculation estimated 5 hours of preparation and 40 hours of production, for a total of 45 hours. However, thanks to smart adjustments, we achieved a total time of 35.5 hours. That is a saving of 9.5 hours of work – and at an hourly rate of CZK 1,200, it means that we freed up capacity for other work worth over CZK 11,000 on this order.

The key to savings? Clamping directly into the workpiece

This result was not achieved through complex software algorithms or new, expensive technology. It was a simple but effective decision: to integrate zero-point clamping pins directly into the workpiece. This allowed us to machine the part from five sides without the need for vices, clamps, or special fixtures.

What does it mean in practice?

• There was no need for repeated handling of the workpiece.
• The process was significantly simplified and accelerated.
• We gained the ability to easily switch over for external intermediate inspection.
• Operators could devote their time to other activities instead of complex setup.

 

Innovation in engineering

The 9.5 hours saved are only part of the result. The most important changes took place directly in production: greater certainty in the accuracy of parts, less stress for the team, and smoother production. Our operators appreciated not having to constantly think about complicated clamping. This allowed them to focus on the machining itself and do their work with greater confidence and less stress.

For us at v-tech s.r.o. the "stirrup" order is proof that innovation in engineering does not have to mean a large investment. Sometimes it is enough to change your approach and look at things from a different angle. With an emphasis on logic, simplicity, and efficiency. Every hour saved today means a head start. It can be space for a new order, faster delivery, or higher profits.

And that's exactly what our work is about. Not just manufacturing but thinking technically. If you are interested in learning more about our approach, please contact us.